Hyundai Sonata: Parking Brake Assembly. Repair procedures
Removal
Parking Brake Pedal [Foot type]
1. |
Remove the crash pad lower panel. (Refer to the Body group-crash
pad)
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2. |
Remove the junction box. (Refer to the Body Electrical System
group - Fuses and Relays)
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3. |
Disconnect the parking brake switch connector (A).
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4. |
Remove the parking brake pedal mounting bolts (A) and nut.(B)
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5. |
Remove the parking brake cable mounting bolts.
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6. |
Remove the parking brake cable adjusting nut(A) and the fixing
clip(B), and then remove the parking brake pedal.
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7. |
Remove the floor console. (Refer to the Body group - Console)
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8. |
Remove the floor console bracket.
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9. |
Remove the paring brake cable (B) after removing the cable retainer
(A).
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10. |
Raise the vehicle, and make sure it is securely supported.
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11. |
Remove the parking brake cable (B) after removing the fixing clip
(A).
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12. |
Loosen the parking brake cable bracket bolts and remove the rear
parking brake cable.
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Parking Brake Lever [Hand type]
1. |
Remove the floor console. (Refer to the Body group - Console)
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2. |
Remove the floor console bracket.
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3. |
Disconnect the parking brake switch connector (A).
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4. |
Remove the parking brake cable (B) after removing the cable retainer
(A).
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5. |
Remove the parking brake lever assembly after removing the 4 bolts
as shown below.
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6. |
Raise the vehicle and make sure it is securely supported.
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7. |
Remove the parking brake cable(B) after removing the fixing clip
(A).
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8. |
Loosen the parking brake cable braket bolts and remove the parking
brake cable.
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Parking Brake Shoe
1. |
Raise the vehicle, and make sure it is securely supported.
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2. |
Remove the rear tire and wheel.
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3. |
Remove the rear brake caliper and Rear disc brake.
(Refer to "Rear disc brake removal")
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4. |
Remove the parking brake cable (B), after removing the fixing
clip (A).
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5. |
Loosen the hub assembly mounting bolts (A), and then remove the
hub assembly and parking brake assembly.
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6. |
Remove the adjuster assembly (B) and the lower return spring (A).
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7. |
Remove the upper return spring (C) operating lever assembly (D).
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8. |
Remove the shoe hold down pin (A) and the spring (B) by pressing
and rotating the spring.
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9. |
Remove the brake shoes (C).
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Installation
Parking Brake Shoe
1. |
Install the shoe hold down pin (A) and spring (B) by pressing
and rotating the spring.
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2. |
Install the operating lever assembly (D) and the upper return
spring (C).
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3. |
Install the adjuster assembly (B) and the lower return spring
(A).
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4. |
Install the hub assembly and the parking brake assembly, and then
install mounting bolts (A).
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5. |
Install the parking brake cable (B), and then install the fixing
clip (A).
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6. |
Install the rear brake disc, then adjust the rear brake shoe clearance.
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7. |
Install the brake caliper assembly. (Refer to "Rear brake installation")
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8. |
Install the tire and wheel, after installing the plug on the disc.
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9. |
If the parking brake shoe or the brake disc are replaced a newly
one, perform the brake shoe bed-in procedure.
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Parking Brake Lever [Hand Type]
1. |
Install the parking brake lever assembly, then tighten the mounting
bolts.
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2. |
Install the parking brake cable (B) and then cable retainer (A).
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3. |
Apply a coating of the specified grease to each sliding parts
(A) of the ratchet plate or the ratchet pawl.
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4. |
Install the parking brake cable adjuster, then adjust the parking
brake lever stroke by turning adjusting nut (A).
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5. |
Install the floor console bracket.
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6. |
Release the parking brake lever fully, and check that parking
brakes do not drag when the rear wheels are turned. Readjust if necessary.
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7. |
Make sure that the parking brakes are fully applied when the parking
brake lever is pulled up fully.
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8. |
Reconnect the connector of parking brake switch.
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9. |
Install the floor console. (Refer to Body group - "Floor console")
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Parking Brake Pedal [Foot type]
1. |
Install the parking brake cable.
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2. |
Install the floor console bracket.
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3. |
Install the floor console. (Refer to the Body group - console)
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4. |
Install the holding clip (B) and the cable adjusting nut(A) after
fixing the parking brake cable.
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5. |
Install the parking brake pedal, and then install the parking
brake pedal mounting bolts (A) and nuts (B).
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6. |
Adjust the parking brake pedal stroke by turning the adjusting
nut (A).
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7. |
Reconnect the parking brake switch connector(A).
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8. |
Install the juncting box. (Refer to the Body Electrical System
group - Fuses and Relays)
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9. |
Install the crash pad lower panel. (Refer to Body group - Crash
pad)
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Adjustment
Parking Brake Shoe Clearance Adjustment
1. |
Raise the vehicle, and make sure it is securely supported.
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2. |
Remove the rear tire and wheel.
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3. |
Remove the plug (A) from the disc.
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4. |
Rotate the toothed wheel of adjuster by a screw driver until the
disc is not moving, and then return it by 7~8 notches in the opposite
direction.
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5. |
Install the rear wheel & tire after installing the plug on the
disc.
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Parking Brake Pedal Stroke Adjustment
1. |
Operate the parking brake pedal through a full stroke over 3 times
for setting the parking cables.
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2. |
Adjust the adjusting nut(A) for parking barke pedal stoke 4~5
notches when operating effort is 196N(20kgf, 44lbf)
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Parking Brake Lever Stroke Adjustment
1. |
Raise the vehicle, and make sure it is securely supported.
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2. |
Loosen the mounting screws, then remove the console rear cover.
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3. |
Adjust the parking brake lever stroke by turning adjusting nut
(A).
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4. |
Release the parking brake lever fully, and check that parking
brakes do not drag when the rear wheels are turned. Readjust if necessary.
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5. |
Make sure that the parking brakes are fully applied when the parking
brake lever is pulled up fully.
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6. |
Install the console rear cover.
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Parking Brake Assembly. Components and Components Location
Components (1) 1. Parking brake pedal 2. Parking brake cable 3. Equalizer assembly 4. Parking brake lever assembly Components (2) 1 ...See also:
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2.
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