Hyundai Sonata: Repair procedures - Manual Transaxle System - Manual Transaxle SystemHyundai Sonata: Repair procedures

Service Adjustment Procedure

Transmission Oil Inspection And Replacement
1.
Park the vehicle on a level ground and stop the engine.
2.
Remove the oil filler plug and washer. Inspect the manual transaxle fluid condition and quantity.
3.
If the manual transaxle fluid is contaminated, drain it out by removing the oil drain plug.
4.
Tighten the new oil drain plug(A) and fill manual transaxle fluid to a proper level.
Tightening torque :
(A) 58.9~78.5N.m (6.0~8.0kgf.m, 43.4~57.9lb-ft)
Oil type: SAE75W/85
Oil quantity: 1.8L(0.48 U.S.gal., 1.90 U.S. qt., 1.58 lmp.qt.)
5.
Retighten the oil filler plug(B) with a new washer.
Tightening torque :
(B) 29.4~34.3N.m (3.0~3.5kgf.m, 21.7~25.3lb-ft)

Back Up Lamp Switch Inspection
1.
Disconnect the back up lamp switch connector (A).
2.
Inspect the continuity of the switch. When the shift lever is in reverse range, it should have continuity.
3.
Replace the back up lamp switch, if necessary.
Tightening torque :
29.4~34.4 N.m (3.0~3.5Kgf.m, 21.7~25.3lb-ft)

    Manual Transaxle. Components and Components Location
    Components 1. Transaxle case 2. Taper roller bearing outer race 3. 1st/2nd shift fork 4. Reverse shift fork 5. Shift rail 6. 3rd/4th shift fork 7. 5th/6th ...

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